Automated Projection Welding Cell

An integrated manufacturing solution that performs projection welding operations in a fully automated cell. Robotic systems carry out part loading, positioning, welding, and unloading with high precision and repeatability. Automatic OK/NOK sorting integrates quality assurance directly into the production flow.

This system is an integrated manufacturing solution that performs projection welding operations in a fully automated cell.

System Components:

• Part feeding unit

• Projection welding machine

• Nut feeding system

• Transfer robot and robot grippers

• PLC control panel

• Operator HMI interface

• OK/NOK part sorting system

System Advantages:

✓ High precision and repeatability

✓ End-to-end automation of the production process

✓ Automatic quality control and OK/NOK sorting

✓ Real-time production data and alarm monitoring

✓ More stable processes compared to manual production

✓ Strong ROI performance

Application Areas:

Automotive manufacturing, metal processing, welded assembly of nuts and fasteners to sheet metal parts.

Advantages of the Projection Welding Cell

Full Automation

All operations from feeding to unloading are automated — zero manual intervention.

Automatic Quality Control

Every produced part is sorted as OK/NOK; defective parts are prevented from entering the production flow.

Real-Time Monitoring

HMI ekranından sistem durumu, alarmlar ve üretim verileri gerçek zamanlı takip edilir.

High Repeatability

The robot system repeats every operation with high precision; consistent weld quality is guaranteed.

Strong ROI

Strong return on investment with higher production capacity, lower error rates, and reduced operator dependency.