BIW Automation Solutions

We develop high-performance automation solutions for Body-in-White (BIW) processes, the most critical phase of automotive manufacturing. Our engineering solutions ranging from robotic welding cells to fully automated production stations deliver stable process control, high quality repeatability, and maximum operational efficiency on production lines.

BIW Automation Solutions

The Body-in-White (BIW) stage in automotive manufacturing is one of the most critical production processes where the structural integrity of the vehicle is established. At ISI-Türkiye, we develop high-performance BIW automation solutions for automotive manufacturers and Tier-1 suppliers.

Our BIW Automation Solutions:

🔹 Robotic Spot Welding Cells

Multi-robot spot welding stations, servo or pneumatic spot welding gun systems, MFDC inverter and welding controller integration, and automated process control and monitoring systems.

🔹 Projection Welding Automation Cells

Automatic part feeding, nut feeding, robotic part transfer, PLC-based automation, and OK/NOK part sorting systems.

🔹 Advanced Welding Technologies

Spot Welding Gun, MFDC Welding Inverter, Welding Controller, Tip Dresser & Changer, Robot Dresspack, and Welding Quality Monitoring system integration.

🔹 Intelligent Welding & Process Management

Real-time parameter monitoring, weld quality analysis, production data logging, process optimization, and Industry 4.0 integration.

🔹 Turnkey BIW Projects

Process engineering, automation concept development, robotic cell design, mechanical-electrical integration, robot programming, PLC automation, installation, and commissioning.

Strong ROI Performance:

  • More stable production processes
  • Higher production capacity
  • Reduced operational errors
  • High quality repeatability
  • Reduced operator dependency

Why BIW Automation with ISI-Türkiye?

Fully Integrated Solution

From equipment to software, from design to commissioning — all BIW processes from a single source.

Robotic Expertise

Deep integration experience with ABB, KUKA, FANUC, and Yaskawa robot systems.

MFDC Technology

Superior weld quality and energy efficiency with 1000 Hz medium-frequency welding technology.

Quality Assurance

Real-time weld quality monitoring and automatic OK/NOK sorting targeting zero defects.

Turnkey Project

We take responsibility for the entire project lifecycle from concept to production.

Strong ROI

Increases production capacity while minimizing operational errors and downtime.

BIW Automation Solutions | ISI Türkiye